Ideal for precision manufacturing, automated assembly lines and general industrial tasks, this solution features expandable EtherCAT 6-axis servo control, plus X23 (IO/safety loops), Y95 (PWM control), AI-assisted QuickConfig and remote BLRAT—delivering flexible, precise, stable control.
Case Details
In industrial environments such as precision manufacturing, automated assembly lines, and custom process control, flexible and precise motion control is key to enhancing productivity and adaptability. The General Industrial Controller + X23/Y95 Boards + QuickConfig + BLRAT solution delivers a scalable architecture for expandable six-axis servo control, multi-scene IO connectivity, and intelligent parameter optimization.
🏭 Key Application Scenarios
Precision Assembly Lines: Expand via EtherCAT to control six joint servo drives, enabling high-precision trajectory planning for electronic component assembly and small-part fitting.
Automated Material Handling: Use PWM control (Y95 board) for end effectors and DI/DO connectivity (X23 board) to streamline pick-and-place operations with synchronized motion.
General Industrial Control: Serve as a universal control unit for conventional tasks (e.g., conveyor speed regulation, sensor signal processing) when six-axis expansion is not required.
⚙️ Core Requirements
Industrial control systems need scalability to adapt to diverse tasks, support high-speed/low-latency communication (EtherCAT), ensure reliable IO connectivity for peripherals, and enable easy parameter setup/remote optimization—all while maintaining operational stability in industrial environments.
🧠 Solution Overview: General Industrial Controller + X23/Y95 + QuickConfig + BLRAT
General Industrial Controller: A versatile core unit with expandable EtherCAT capability—seamlessly connects to six joint servo drives when six-axis control is needed, or functions as a standard controller for other industrial tasks.
X23 IO Board: Universal DI/DO interface & safety loop expansion—supports gripper signal interaction (e.g., open/close feedback) and safety interlocks (emergency stop, safety doors) for six-axis scenarios, or general peripheral IO connectivity.
Y95 PWM Board: General-purpose PWM control expansion—delivers precise pulse-width modulation for end effectors (dispensing valves, pneumatic grippers) in six-axis applications or other PWM-dependent industrial processes.
QuickConfig Tool: Intuitive parameter configuration with AI assistance—rapidly sets servo parameters, electronic gear ratios (for six-axis servo matching), and generates basic logic sequences, reducing setup time for both six-axis and general control tasks.
BLRAT Remote Tool: Enables remote motion parameter optimization—adjusts trajectory smoothness, joint synchronization, or other control parameters from anywhere, minimizing downtime for on-site adjustments.
🔍 Benefits
✅ Flexible EtherCAT expansion for six-axis servo control (optional, not exclusive)
✅ High-precision trajectory planning for complex motion tasks
✅ Universal IO/PWM support via X23/Y95 boards for multi-scene adaptation
✅ Simplified setup with AI-assisted QuickConfig
✅ Remote optimization & monitoring via BLRAT
✅ Stable operation in industrial environments
💡 Conclusion
The General Industrial Controller + X23/Y95 + QuickConfig + BLRAT solution redefines flexible industrial control—balancing expandable six-axis precision with universal applicability. Whether for high-precision robotic motion, peripheral control, or standard industrial tasks, it empowers businesses with scalable, user-friendly, and efficient control capabilities, driving the next wave of adaptive industrial automation.
