The ARMxy BL450 series industrial AI edge controllers have built-in RK3588J/RK3576J. With their powerful computing performance, rich I/O interfaces and flexible modular design, they have extensive application potential in the field of intelligent manufacturing.
Case Details
The ARMxy BL450 series industrial AI edge controllers are built with RK3588J/RK3576J. With their powerful computing performance, rich I/O interfaces, and flexible modular design, they have extensive application potential in the field of intelligent manufacturing. Combined with their hardware features and software ecosystem, the following are several typical application scenarios in intelligent manufacturing, especially involving key technologies such as YOLO target detection, EtherCAT master station, OpenPLC, BLRAT remote, QuickConfig rapid configuration, AI-assisted programming, and BLIOTLINK edge gateway:
1. Vision-integrated intelligent production line control unit (EtherCAT + OpenPLC + YOLO)This is a model example of the collaborative application of EtherCAT, OpenPLC, and YOLO technologies.
- Scenario description: In the automated production line, BL450, as the core controller, performs three key tasks simultaneously:
- Visual guidance: Real-time identification, positioning, and classification of workpieces on the conveyor belt through the YOLO model.
- Real-time control: Through its built-in EtherCAT master station, it precisely controls robotic arms, servo motors, and air cylinders to grasp, assemble, or sort specific workpieces based on the recognition results of YOLO.
- Logical flow: Managing the entire production line's logical sequence through OpenPLC, such as starting/stopping the conveyor belt, controlling indicator lights, and handling emergency stop signals.
- Core advantages: Three major functions work together to achieve a closed loop of "perception - decision - execution". It integrates all functions into a single platform, eliminating the complex communication delays and instability between industrial PCs, PLCs, and vision controllers in traditional solutions, thereby achieving faster response, a more compact system, and higher reliability.
2.Adaptive robot workstation
- Scenario description: In applications such as welding, gluing, or packaging, incoming workpieces may vary in size, shape, or position. BL450 can:
- Use YOLO to detect key feature points of workpieces in real-time.
- Through the EtherCAT master station, the calculated offset or path parameters are sent to the robot in real-time.
- Peripheral devices such as safety interlocks and material supply of workstations are managed through OpenPLC.
- Core advantage: Enable robots to have the flexible operation capability of "eye-brain-hand" coordination, allowing them to adapt to mixed production lines without the need for expensive special fixtures for positioning, thereby improving production flexibility.
3. High-precision Visual Quality Inspection and Sorting System
- Scenario description: At the end of the production line, the BL450 synchronously performs online inspection and sorting operations.
- YOLO: Responsible for detecting defects on the surface of products (such as scratches, dents, dirt).
- OpenPLC: Receive the detection results (qualified/unqualified) from YOLO and execute the sorting logic.
- EtherCAT: Controls high-precision servo modules and accurately pushes unqualified products into designated recycling bins.
- Core advantage: Seamlessly integrating high-speed visual inspection with high-precision motion control to achieve millisecond-level recognition and sorting decisions, which significantly improves inspection efficiency and accuracy.
4. AGV/AMR Onboard Intelligent Controller
- Scenario description: BL450 can serve as the "brain" of an autonomous mobile robot.
- YOLO: Used for navigation based on natural features (identifying shelves, doors, etc.), obstacle avoidance (identifying dynamic obstacles), or shelf recognition.
- EtherCAT: Controls the servo motors of the AGV's drive wheels to achieve precise movement and steering.
- OpenPLC: Manages vehicle-mounted I/O, such as battery status, audible and visual alarms, and start-stop signals for docking with conveyor lines.
- Core advantages: It provides a high-performance and highly integrated on-vehicle computing and control platform, making AGVs more intelligent and autonomous.
Summary: Core Values of ARMxy BL450 In summary, the ARMxy BL450 series perfectly meets the core requirements of intelligent manufacturing for flexibility, intelligence, and integration by integrating YOLO's AI vision capabilities, EtherCAT's hard real-time control capabilities, and OpenPLC's open logic control capabilities into a single platform. It is an ideal control platform for building the next generation of intelligent production lines, robots, and testing equipment.
